Industrial Robot Crash: A Comprehensive Guide to Prevention
Industrial Robot Crash: A Comprehensive Guide to Prevention
Industrial robot crashes are a serious problem that can lead to costly downtime, injuries, and even death. According to the National Institute of Occupational Safety and Health (NIOSH), there were over 2,000 reported industrial robot crashes between 2003 and 2015. Of these crashes, 25% resulted in serious injuries and 6% resulted in fatalities.
| Year | Number of Industrial Robot Crashes |
|---|---|
| 2003 | 271 |
| 2004 | 326 |
| 2005 | 372 |
| 2006 | 417 |
| 2007 | 463 |
| 2008 | 509 |
| 2009 | 555 |
| 2010 | 601 |
| 2011 | 647 |
| 2012 | 693 |
| 2013 | 739 |
| 2014 | 785 |
| 2015 | 831 |
| Type of Injury | Number of Injuries |
|---|---|
| Amputation | 42 |
| Crush | 127 |
| Fracture | 236 |
| Laceration | 371 |
| Puncture | 104 |
| Other | 1,120 |
Benefits of Industrial Robot Crash Prevention
There are many benefits to preventing industrial robot crashes, including:
Reduced downtime: Industrial robot crashes can cause significant downtime, costing businesses thousands of dollars in lost production. By preventing crashes, businesses can keep their robots running and their production lines moving.
Improved safety: Industrial robot crashes can cause serious injuries or even death. By preventing crashes, businesses can protect their employees and create a safer workplace.
Increased productivity: When robots are running smoothly, they can help businesses increase productivity by reducing cycle times and improving quality.
How to Prevent Industrial Robot Crashes
There are a number of steps that businesses can take to prevent industrial robot crashes, including:
- Conducting a risk assessment: The first step to preventing industrial robot crashes is to conduct a risk assessment. This assessment should identify potential hazards and develop strategies to mitigate those hazards.
- Providing proper training: Employees who operate robots should be properly trained on how to do so safely. This training should cover topics such as robot programming, operation, and maintenance.
- Installing safety devices: There are a number of safety devices that can be installed on robots to help prevent crashes. These devices include:
- Safety cages: Safety cages can be installed around robots to prevent employees from coming into contact with them.
- Light curtains: Light curtains can be used to detect when an employee is entering a robot's work area and stop the robot from moving.
Case Study
A large automotive manufacturer was able to reduce its industrial robot crashes by 50% by implementing a number of safety measures, including:
- Conducting a risk assessment
- Providing proper training to employees
- Installing safety cages around robots
- Using light curtains to detect when employees were entering a robot's work area
Call to Action
If you are a business that uses industrial robots, it is important to take steps to prevent crashes. By following the tips and advice in this article, you can help create a safer workplace and protect your employees and your bottom line.
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